Build Your Own American Flag Cornhole Set in 10 Steps

DIY American Flag Cornhole SetAlready making plans for the 4th of July? Well, we’ve got the perfect DIY project that is sure to get your family and guests in the patriotic spirit. Build a stars and stripes cornhole game set! The fun will last long past Independence Day.

This is No Bean Bag Toss!

The dimensions of a cornhole board, according to the American Cornhole Association, should be a 48-inch by 24-inch rectangular shape that is inclined 12 inches off the ground at one end. All you need are the following materials:

  • (4) 2” x 4” x 8’ boards
  • (2) 2’ x 4’ plywood panels (1/2” thickness)
  • (4) 3/8” carriage bolts
  • (4) 3/8” washers
  • (4) 3/8” wing nuts
  • 5” wood screws
  • 5” wood screws

Find Your Favorite Design

Decide on the patriotic decoration for the front. Stripes can be done with painter’s tape and you paint the stars freehand. Research designs on the internet and print your favorite onto stencil plastic or check with your local sign company to see if they can make the stencils for you.

10 Easy Steps to Building an American Flag Cornhole Set

  1. Cut the wood – use a circular saw to cut the pieces for the frame, face and legs.
  2. Construct the frame – join the sides and end segments together with 2.5-inch wood screws. Pre-drill holes to avoid splitting.
  3. Attach face to frame – apply wood glue to the frame, then add the face. Screw the board to the frame. When dry, fill screw holes with wood filler.
  4. Drill hole for opening – measure 9 inches from top and 12 inches from sides to find center. Cut out a 6-inch diameter hole with a jig saw or a 6-inch hole drill bit.
  5. Round one end of legs – mark 1.75 inches from end of each leg and draw a circle across the end of the board. Use jig saw to round it off.
  6. Drill holes /Attach legs – create holes for carriage bolts to secure legs to inside of frame. The rounded end goes at top and bottom of the frame. Legs should fold up underneath. Sand rounded end if they do not move freely.
  7. Sand – use an orbital sander to smooth the top, sides and inside of hole to prevent splintering and cracking.
  8. Paint – prime the board white on the top and sides. Two coats will give you a good solid white for the stripes (paint the legs if you wish).
  9. Tape or stencil flag pattern – use painter’s tape to mark the stripes and a stencil for the stars. Fill in using a high gloss latex paint.
  10. Seal it – after the design dries, add a polyurethane coating to protect it.

Use the Right Tools

You can use a paint sprayer to apply the primer and the sealant. Depending on your design, you may need to use a brush to complete your flag. The board face should be smooth but not slick. Use fine sand paper to smooth in-between the polyurethane coatings to get rid of rough patches. Allow 24 hours to dry.

Show Your True Colors This Fourth!

The materials listed above will produce a complete game set with two boards. You can make your own bags to toss or buy them online. Show your true colors this Fourth of July with a very patriotic cornhole game. Easy to build and fun to play, it is a great summer time distraction. Just don’t forget to mind the burgers on the grill!

Expert Advice

Want to throw a spectacular Fourth of July BBQ but don’t know where to start? Check out our blog, 3 Things to Help Pull Off Your First Outdoor Barbecue of the Season to get your home ready to entertain guests. From circular saws and drills to paint sprayers and sanders, our expert staff is always on hand to help you tackle your next fun backyard project. As always, if you have any questions about pricing or how-to’s, don’t hesitate to contact us. Stop by our store — we’re open seven days a week.

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Categories: DIY Projects, How-To's | Tags: , , , , , , , , , , , | 1 Comment

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One thought on “Build Your Own American Flag Cornhole Set in 10 Steps

  1. Celebrating Fourth of July would be more memorable if you play with this American flag cornhole. This is more fun playing together with your friends and family. It can be used at any event too.

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